https://makerhub.georgefox.edu/w/api.php?action=feedcontributions&feedformat=atom&user=Ddemaree17makerhub - User contributions [en]2026-04-15T12:36:31ZUser contributionsMediaWiki 1.35.7https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7602CNC Router2020-08-24T23:10:57Z<p>Ddemaree17: /* Final Steps */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has serial number= 16124390<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. Do not change this setting.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process. The goal here is to leave the part as stable as possible for as long as possible.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material. Do not set the cut depth deeper than the thickness of the material because it will cause unnecessary wear on the spoil board.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm causing it to shoot across the room and impale you or your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine. For a 1/4" end-mill set the speed to 18000 rpm.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# Use the Preview Toolpaths feature to double check your part. Make sure that any inner geometry is cut first. You may need to use the reset preview option.<br />
# Briefly look through your material set up, tool selections, and settings to be certain that you have correctly programmed the machine. <br />
# Check (again) that the z zero position has been set to Machine Bed. <br />
# Select Save Toolpath. Be sure that the "Output all visible toolpaths to one file" box is selected. Check that all of your toolpaths appear underneath "Toolpaths to be saved..." The tools should have the correct tool size and location indicated. Select the appropriate post processor: Laguna SmartShop BR ATC (inch) (*.prg).<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7560CNC Router2020-08-18T16:29:09Z<p>Ddemaree17: /* Final Steps */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has serial number= 16124390<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. Do not change this setting.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process. The goal here is to leave the part as stable as possible for as long as possible.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material. Do not set the cut depth deeper than the thickness of the material because it will cause unnecessary wear on the spoil board.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm causing it to shoot across the room and impale you or your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine. For a 1/4" end-mill set the speed to 18000 rpm.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# Use the Preview Toolpaths feature to double check your part. Make sure that any inner geometry is cut first. You may need to use the reset preview option.<br />
# Briefly look through your material set up, tool selections, and settings to be certain that you have correctly programmed the machine. <br />
# Select Save Toolpath. Be sure that the "Output all visible toolpaths to one file" box is selected. Check that all of your toolpaths appear underneath "Toolpaths to be saved..." The tools should have the correct tool size and location indicated. Select the appropriate post processor: Laguna SmartShop BR ATC (inch) (*.prg).<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7521Dissolvable Support Bath2020-08-12T17:08:20Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the rocker switch on the bottom right to turn the bath on.<br />
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (see page 17 of the user manual).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Remove the blue silicone cap.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Open the ball valve so the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line<br />
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).<br />
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water. <br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7520Dissolvable Support Bath2020-08-12T17:07:16Z<p>Ddemaree17: /* Description */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<iframe src='///www.youtube.com/embed/5bJPiJGHbZo?' width='640' height='360' frameborder='0' allowfullscreen='true'></iframe><br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the rocker switch on the bottom right to turn the bath on.<br />
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (see page 17 of the user manual).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Remove the blue silicone cap.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Open the ball valve so the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line<br />
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).<br />
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water. <br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7519Dissolvable Support Bath2020-08-12T17:03:29Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
5bJPiJGHbZo<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the rocker switch on the bottom right to turn the bath on.<br />
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (see page 17 of the user manual).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Remove the blue silicone cap.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Open the ball valve so the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line<br />
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).<br />
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water. <br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7518Dissolvable Support Bath2020-08-12T17:02:05Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
{{Https://www.youtube.com/watch?v=5bJPiJGHbZo}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the rocker switch on the bottom right to turn the bath on.<br />
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (see page 17 of the user manual).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Remove the blue silicone cap.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Open the ball valve so the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line<br />
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).<br />
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water. <br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7517Dissolvable Support Bath2020-08-12T16:59:07Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the rocker switch on the bottom right to turn the bath on.<br />
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (see page 17 of the user manual).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Remove the blue silicone cap.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Open the ball valve so the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line<br />
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).<br />
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water. <br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Dissolvable_Support_Bath&diff=7516Dissolvable Support Bath2020-08-12T15:55:57Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Prototype Lab<br />
|Is used in domain=Electronics<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:image_pending.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Basic Bath.jpg<br />
|Has imagedesc=This is a Dissolving Support Bath.<br />
|Has description=<br />
|Has certification=<br />
|Has group=<br />
|Has make=Support Cleaning Apparatus<br />
|Has model=1200HT<br />
|Has serial number=8121546<br />
|Has ace=Needed;Needed<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} <br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
==Description==<br />
<br />
The Dissolvable Support Bath is a SCA 1200 HT Circulating Bath. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.<br />
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
* MSDS - Material Safety Data Sheet <br />
<br />
==== User Manual ====<br />
[https://data2.manualslib.com/pdf7/151/15091/1509040-padt/sca_1200_ht.pdf?8d7798a1a8125905a330475574a3ad86 User Manual] for the SCA 1200 HT Circulating Bath.<br />
<br />
==Training==<br />
====Operation====<br />
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. <br />
<br />
====Demonstration====<br />
<br />
Use the correct safety procedures to place a printed part in the bath. <br />
<br />
====General Procedure====<br />
# ALWAYS USE SAFETY ATTIRE (see safety for requirements).<br />
<br />
#Flip the black switch (inside the yellow rectangle) to turn the bath on.<br />
#Then press the button circled in red to start the heating process.<br />
#The red knob (circled in cyan) should always be set to about 85 degrees Celsius.<br />
#Keep the lid shut as often as possible.<br />
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.<br />
#*Mesh bags are located in the small drawer next to the sink.<br />
''When removing parts:''<br />
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.<br />
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.<br />
#Replace the basket and lid.<br />
==Safety==<br />
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.<br />
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.<br />
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of diluted Sodium Hydroxide.<br />
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.<br />
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.<br />
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.<br />
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.<br />
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.<br />
<br />
==Certification==<br />
<br />
This Quiz is a part of the F370 Quiz on Foxtale.<br />
<br />
==Troubleshooting==<br />
*'''What to do if the bath is beeping:'''<br />
**This typically means the bath is low on water (below 1.5 horizontal holes of the basket inside).<br />
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is only 1.5 horizontal basket holes from the top.<br />
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.<br />
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.<br />
*'''What to do if the bath appears to be leaking:'''<br />
**Immediately inform the Aces of the Lab and/or Justin.<br />
**This would mean there is a collection of water inside of the grey catch tray underneath the bath.<br />
*'''What to do in the event of a spill:'''<br />
**Evacuate the lab and shut it down until the spill has been properly cleaned.<br />
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.<br />
**Use the spill kit.<br />
***Follow instructions inside the kit.<br />
***Make sure you are wearing safety attire.<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution. <br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
!Last Done<br />
|-<br />
|1<br />
|Wipe down the machine <br />
|As neeeded <br />
|Lab Volunteer<br />
|N/A<br />
|-<br />
|2<br />
|Change the Bath Solution<br />
|When the bath starts taking a very long time to dissolve support material<br />
|Lab Volunteer<br />
|1/23/20<br />
|-<br />
|3<br />
|Refill Sodium Hydroxide Bottles<br />
|If there is only one full bottle remaining<br />
|Lab Volunteer<br />
|}2. '''How to change the solution in the bath:'''<br />
* Wear safety attire during the entire process.<br />
*Retrieve a barrel to drain the fluid into.<br />
*Unscrew the top of drain spout (make sure the drain spout is completely pushed in before unscrewing).<br />
*Swivel the drain spout to face down.<br />
*Align the barrel opening to be underneath the drain spout.<br />
*Pull the drain spout out so that the fluid begins to drain.<br />
*Completely drain all of the fluid.<br />
*''Clean the inside of the tank'':<br />
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.<br />
**Be sure to also clean the basket thoroughly.<br />
**Replace the basket.<br />
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches 1.5 horizontal basket holes from the top.<br />
*Turn the bath on and allow it to heat up to 70 degrees Celsius.<br />
*Take a pre-filled bottle of Sodium Hydroxide (located in the thin cabinet underneath the counter the bath sits on) and sprinkle some into the heated water.<br />
*Allow the sprinkled amount to dissolve and repeat until all of the Sodium Hydroxide in the bottle has been dissolved in the bath.<br />
*Refill the Sodium Hydroxide bottle if there is only one filled bottle left.<br />
3. '''How to fill new Sodium Hydroxide bottles:'''<br />
* Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.<br />
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Maker_Hub&diff=7410Maker Hub2020-08-03T23:43:55Z<p>Ddemaree17: /* Software */</p>
<hr />
<div>[[File:MakerHub1.jpg|500px|right|Maker Hub]]<br />
<br />
<strong>Welcome to the George Fox University Maker Hub Wiki!</strong><br />
<br />
The Maker Hub is a makerspace open to all George Fox University students for innovating, designing, and creating. It is a 16,000 square foot space located in the [https://www.georgefox.edu/maps_locations/inter_map/campus-facilities/sub.html Klages Center] that comprises several [[Facilities|design areas]] including technical shops, a central tool room, a computer lab, meeting rooms, and general work spaces. The Maker Hub was designed to facilitate learning, encourage entrepreneurship, and add value to the GFU student's educational experience. It's a collaborative environment that is home to senior design and servant engineering teams, guest lectures and community events, design competitions, project exhibitions, and training classes.<br />
<br />
The Maker Hub has a limited number of staff and student employees. It is largely run by student volunteers who help with training and overseeing various technical shops. Our students are encouraged to "own" the space. In any public space, there has to be some set of rules that govern the activity in the space. Ideally, we would just use the clever “Rule 0: Don’t make me make a rule.” But, we felt it was better to come up with some overall guiding principles rather than a list of rules. Clearly, there are some obvious “rules” that get implied from these principles, but, we believe that if you embrace the principles, the rules will take care of themselves. These principles we like to call, the [[3 commandments]]: '''Safety First''', '''Reset the Space''', '''Be Professional'''. Please explore the [[3 commandments]] page for a deeper explanation. Many of these Wiki pages will have their own "3 commandments" section to cover unique details for equipment and tools. <br />
<br />
There is a 6,000 square foot central room known simply as "[[The Hub]]" which provides a large work area with benches and tools for general making activities.<br />
<br />
To successfully complete the Foxtale quiz (scroll down to find the link under the "Certification" header) you will need information from this page, [[The Hub]], and [[3 commandments]].<br />
<br />
==[[Facilities]]==<br />
The Maker Hub is comprised of the following [[Facilities|facilities]]. These links describe each area and the resources within those areas.<br />
{{#ask: [[Is facility::True]]<br />
|format=ul<br />
}}<br />
<br />
==[[Equipment]]==<br />
In general, [[Equipment|equipment]] refers to larger machines than those things one might refer to as a "tool." However, in the Maker Hub, [[Equipment|equipment]] is a special category of machines because, by definitions, ''every'' piece of equipment requires certified training before an individual is allowed to use it. Information on how to achieve this training is provided on the Wiki page for each piece of [[Equipment|equipment]].<br />
[[Equipment]] is marked in the Maker Hub by the use of special icons that are displayed either on, around, or above the equipment. An example icon is this one used for the [[Horizontal Bandsaw]].<br />
<br />
<figure-inline>[[File:horizontal_bandsaw_icon.png|100x100px]]</figure-inline><br />
<br />
<br />
<br />
The Maker Hub [[Equipment|equipment]] is located in the various [[Facilities|facilities]] and covers various "domains" of activity, from wood, metal, and plastic to electronics, cloths, and crafts. Use the links below to find [[Equipment|equipment]] for each domain.<br />
<br />
{{#ask: [[Is domain::True]]<br />
|format=ul<br />
}}<br />
<br />
==Staff==<br />
Curious to know who is in charge of what machine? Check out the list of [[Aces]].<br />
<br />
==[[Tools]]==<br />
[[Tools]] (both hand tools and power tools) are stored at various locations in the Maker Hub. Tools do not require certified training before use, but users are expected to familiarize themselves with tool operation by viewing the appropriate Wiki page. Furthermore, as part of the '''Safety First'' commandment, users are encouraged to seek help and instruction for any tool that they feel uncomfortable using. Volunteers will be available to serve these needs. <br />
<br />
==[[Supplies]]==<br />
[[Supplies]] include everything from special tooling to parts and materials. Most [[Supplies|supplies]] are kept either in the [[Tool Room]], or generally co-located with the equipment that they service. However, they can also be found at various locations throughout the Maker Hub. <br />
<br />
==[[Software]]==<br />
A variety of engineering software is available. The use of some software may require the FortiClient VPN when not on George Fox wifi. <br />
<br />
==Certification==<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=26852 Foxtale Quiz]<br />
<br />
==Training==<br />
Equipment that has an active FoxTALE training link will appear here.<br />
<br />
{{#ask: <br />
[[Is equipment::True]]<br />
[[Has certification::+]]<br />
|?Has certification=FoxTALE Link<br />
|format=broadtable<br />
}}<br />
<br />
=== TVs (Training Ventures) ===<br />
{{#ask: <br />
[[Is tv::True]]<br />
}}<br />
<br />
==[[Maker Hub Wiki]]==<br />
Go to the [[Maker Hub Wiki]] page for information on the structure of this Wiki and how to appropriately edit this Wiki. Also, try out the [[Sandbox]] for editing practice. There is also a [https://drive.google.com/drive/folders/0ADy2qTefCbcqUk9PVA special google drive] for Maker Hub Crew.</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7201Wood Shop2020-07-15T18:09:48Z<p>Ddemaree17: /* General Knowledge */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Woodworking is dangerous. Be careful. <br />
<br />
=== Gluing ===<br />
Glue joints (when done correctly) will create a bond stronger than the wood itself. To create a strong glue joint follow this general procedure. It is worth noting that gluing end grain yields a very weak glue joint and should be avoided.<br />
# Ensure that both surfaces that you wish to glue are flat or mate together well.<br />
# Dry fit your glue joint with clamps. This will ensure that your joint fits properly and that all necessary clamps are close by and sized correctly when you go to apply glue.<br />
# You can never have too many clamps.<br />
# Get a handful of paper towels to help clean up glue squeeze out and the glue you will get on your fingers. <br />
# Recognize that once you start applying glue you are on a clock to finish setting up the glue joint before the set time.<br />
# Apply a bead of glue on one surface of your glue joint. Then, spread out that glue into a thin film using your fingers, a glue brush, or a glue roller. <br />
# Repeat step 5 for the other surface of your glue joint such that both surfaces have a thin, even film of glue.'<br />
# Quickly use a paper towel to wipe your fingers clean of glue. The goal here is to remove most of the wet glue so it doesn't get spread all over your lumber. Do NOT take the time to clean all of the glue.<br />
# Using the clamps you already gathered, clamp your glue joint together <br />
# You can never have too many clamps.<br />
# After 5-10 minutes, wipe up the excess glue squeeze out. <br />
<br />
=== General Knowledge ===<br />
* The Table Saw is the center of the shop because it is the most frequently used tool. <br />
<br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
* You can't learn woodworking on a wiki page... Go to the wood shop and start making things! <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7200Wood Shop2020-07-15T18:02:33Z<p>Ddemaree17: /* General Knowledge */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Woodworking is dangerous. Be careful. <br />
<br />
=== Gluing ===<br />
Glue joints (when done correctly) will create a bond stronger than the wood itself. To create a strong glue joint follow this general procedure. It is worth noting that gluing end grain yields a very weak glue joint and should be avoided.<br />
# Ensure that both surfaces that you wish to glue are flat or mate together well.<br />
# Dry fit your glue joint with clamps. This will ensure that your joint fits properly and that all necessary clamps are close by and sized correctly when you go to apply glue.<br />
# You can never have too many clamps.<br />
# Get a handful of paper towels to help clean up glue squeeze out and the glue you will get on your fingers. <br />
# Recognize that once you start applying glue you are on a clock to finish setting up the glue joint before the set time.<br />
# Apply a bead of glue on one surface of your glue joint. Then, spread out that glue into a thin film using your fingers, a glue brush, or a glue roller. <br />
# Repeat step 5 for the other surface of your glue joint such that both surfaces have a thin, even film of glue.'<br />
# Quickly use a paper towel to wipe your fingers clean of glue. The goal here is to remove most of the wet glue so it doesn't get spread all over your lumber. Do NOT take the time to clean all of the glue.<br />
# Using the clamps you already gathered, clamp your glue joint together <br />
# You can never have too many clamps.<br />
# After 5-10 minutes, wipe up the excess glue squeeze out. <br />
<br />
=== General Knowledge ===<br />
* The Table Saw is the center of the shop because it is the most used tool. <br />
<br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
* You can't learn woodworking on a wiki page... Go to the wood shop and start making things! <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7199Wood Shop2020-07-15T18:01:18Z<p>Ddemaree17: /* Gluing */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Woodworking is dangerous. Be careful. <br />
<br />
=== Gluing ===<br />
Glue joints (when done correctly) will create a bond stronger than the wood itself. To create a strong glue joint follow this general procedure. It is worth noting that gluing end grain yields a very weak glue joint and should be avoided.<br />
# Ensure that both surfaces that you wish to glue are flat or mate together well.<br />
# Dry fit your glue joint with clamps. This will ensure that your joint fits properly and that all necessary clamps are close by and sized correctly when you go to apply glue.<br />
# You can never have too many clamps.<br />
# Get a handful of paper towels to help clean up glue squeeze out and the glue you will get on your fingers. <br />
# Recognize that once you start applying glue you are on a clock to finish setting up the glue joint before the set time.<br />
# Apply a bead of glue on one surface of your glue joint. Then, spread out that glue into a thin film using your fingers, a glue brush, or a glue roller. <br />
# Repeat step 5 for the other surface of your glue joint such that both surfaces have a thin, even film of glue.'<br />
# Quickly use a paper towel to wipe your fingers clean of glue. The goal here is to remove most of the wet glue so it doesn't get spread all over your lumber. Do NOT take the time to clean all of the glue.<br />
# Using the clamps you already gathered, clamp your glue joint together <br />
# You can never have too many clamps.<br />
# After 5-10 minutes, wipe up the excess glue squeeze out. <br />
<br />
=== General Knowledge ===<br />
* The Table Saw is the center of the shop because it is the most used tool. <br />
<br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7198Wood Shop2020-07-15T17:54:22Z<p>Ddemaree17: /* Gluing */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Woodworking is dangerous. Be careful. <br />
<br />
=== Gluing ===<br />
Glue joints (when done correctly) will create a bond stronger than the wood itself. To create a strong glue joint follow this general procedure. It is worth noting that gluing end grain yields a weak glue joint and should be avoided.<br />
# Ensure that both surfaces that you wish to glue are flat or mate together well.<br />
# Dry fit your glue joint with clamps. This will ensure that your joint fits properly and that all necessary clamps are close by and sized correctly when you go to apply glue.<br />
# You can never have too many clamps.<br />
# Get a handful of paper towels to help clean up glue squeeze out and the glue you will get on your fingers. <br />
# Recognize that once you start applying glue you are on a clock to finish setting up the glue joint before the set time.<br />
# Apply a bead of glue on one surface of your glue joint. Then, spread out that glue into a thin film using your fingers, a glue brush, or a glue roller. <br />
# Repeat step 5 for the other surface of your glue joint such that both surfaces have a thin, even film of glue.'<br />
# Quickly use a paper towel to wipe your fingers clean of glue. The goal here is to remove most of the wet glue so it doesn't get spread all over your lumber. Do NOT take the time to clean all of the glue.<br />
# Using the clamps you already gathered, clamp your glue joint together <br />
# You can never have too many clamps.<br />
# After 5-10 minutes, wipe up the excess glue squeeze out. <br />
Building projects out of wood is a fun and time consuming process. It can be both additive and subtractive manufacturing. One of the most used machines in the shop is the table saw. <br />
<br />
In the Wood Shop, wood is joined together using glue and different types of joints. <br />
<br />
Each machine in the wood shop has its own special purpose and benefits. MIG is fast and much easier to learn than TIG welding. Spot welding is only used with sheet metal. TIG welding produces very clean welds and the heat is more confined to a smaller area. TIG will also allow you to weld very thin metals. <br />
<br />
These are a few steps that will help you be successful in the Wood Shop. <br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Gluing end grain together is a very weak joint. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7197Wood Shop2020-07-15T17:52:49Z<p>Ddemaree17: /* 3. Be Professional */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Woodworking is dangerous. Be careful. <br />
<br />
=== Gluing ===<br />
Glue joints (when done correctly) will create a bond stronger than the wood itself. To create a strong glue joint follow this general procedure.<br />
# Ensure that both surfaces that you wish to glue are flat or mate together well.<br />
# Dry fit your glue joint with clamps. This will ensure that your joint fits properly and that all necessary clamps are close by and sized correctly when you go to apply glue.<br />
# You can never have too many clamps.<br />
# Get a handful of paper towels to help clean up glue squeeze out and the glue you will get on your fingers. <br />
# Recognize that once you start applying glue you are on a clock to finish setting up the glue joint before the set time.<br />
# Apply a bead of glue on one surface of your glue joint. Then, spread out that glue into a thin film using your fingers, a glue brush, or a glue roller. <br />
# Repeat step 5 for the other surface of your glue joint such that both surfaces have a thin, even film of glue.'<br />
# Quickly use a paper towel to wipe your fingers clean of glue. The goal here is to remove most of the wet glue so it doesn't get spread all over your lumber. Do NOT take the time to clean all of the glue.<br />
# Using the clamps you already gathered, clamp your glue joint together <br />
# You can never have too many clamps.<br />
# <br />
Building projects out of wood is a fun and time consuming process. It can be both additive and subtractive manufacturing. One of the most used machines in the shop is the table saw. <br />
<br />
In the Wood Shop, wood is joined together using glue and different types of joints. <br />
<br />
Each machine in the wood shop has its own special purpose and benefits. MIG is fast and much easier to learn than TIG welding. Spot welding is only used with sheet metal. TIG welding produces very clean welds and the heat is more confined to a smaller area. TIG will also allow you to weld very thin metals. <br />
<br />
These are a few steps that will help you be successful in the Wood Shop. <br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Gluing end grain together is a very weak joint. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Wood_Shop&diff=7196Wood Shop2020-07-15T17:21:22Z<p>Ddemaree17: /* Schedule */</p>
<hr />
<div>The wood shop is a 975 square foot space. It contains a table saw, radial arm miter saw, planer, jointer, drill press, bandsaw, scroll saw, oscillating spindle sander, combination belt and disc sander, lathe, and other hand tools. It also contains a large CNC router. The shop is also equipped with compressed air quick connections for powering tools and machines. There are two air filtration units located up high in the ceiling. When producing wood dust turn on the filtration units with the white remote control. Theses do a good job of removing a large percentage of the wood dust from the air. [[File:Wood_Shop.jpg|300px|thumb|The Wood Shop]]<br />
<br />
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others <br />
<br />
Keeping yourself safe in the Wood Shop is very important, as there are possibilities for accidents if you don't follow the safety guidelines. Safety starts with you so don't depend on others to keep you safe. There is a first aid kit located on the south wall near the Wood Shop door.<br> The following rules must be followed at all times.<br />
<br />
All the same safety rules from the machine shop apply:<br />
<br />
* Safety glasses must be worn when crossing into the shop area marked on the floor.<br />
<br />
* No horseplay in the shop.<br />
<br />
* Don’t do anything distracting to yourself or others while operating machinery.<br />
<br />
* Do not wear any loose clothing, jewelry, or landyards.<br />
<br />
* No hats or open toed shoes.<br />
<br />
* Hair will not extend bellow the collar.<br />
<br />
* Do not wear gloves while operating machinery.<br />
<br />
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.<br />
<br />
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.<br />
<br />
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
<br />
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.<br />
<br />
* Reset the space. Make the area you are working in ready for the next person using the dust broom and vacuum cleaner.<br />
<br />
* The first aid kit is located in the machine shop, next to the wood shop doors.<br />
<br />
* If you see a safety violation inform the person immediately and encourage them to comply with the policies<br />
<br />
* Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Wood Shop has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the Machinery the way you found it. Clean up chips and any messes you make. NEVER use shop air to clean off yourself or the machines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to how to use a machine, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Machine Shop, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Wood Shop Knowledge==<br />
Building projects out of wood is a fun and time consuming process. It can be both additive and subtractive manufacturing. One of the most used machines in the shop is the table saw. <br />
<br />
In the Wood Shop, wood is joined together using glue and different types of joints. <br />
<br />
Each machine in the wood shop has its own special purpose and benefits. MIG is fast and much easier to learn than TIG welding. Spot welding is only used with sheet metal. TIG welding produces very clean welds and the heat is more confined to a smaller area. TIG will also allow you to weld very thin metals. <br />
<br />
These are a few steps that will help you be successful in the Wood Shop. <br />
* Always inspect materials for nails or metal. Metal debris in wood will damage the equipment and possibly cause injury to you. <br />
* Gluing end grain together is a very weak joint. <br />
* Make sure the process you are using is correct for your material type. <br />
* Get help handling larger pieces of wood.<br />
* When making dust turn on the dust filtration units. <br />
Here are a couple things to keep in mind:<br />
* Some wood dust can be toxic. Be aware of the type of wood you are working with. <br />
* Blades and cutters are very sharp so always think before touching.<br />
* Be aware of the location of your fingers in relation to blades and cutters. Never let your hands or finger come close to the blade path. <br />
* Be aware of people and what they are doing around you. <br />
* Be aware of what is on the floor around you. Don't trip on dust collector hoses or electrical cords. <br />
* May of the machines that remove material are very load. Wear ear protection when needed. <br />
* If something feels like it could be dangerous ask a supervisor before attempting. <br />
<br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Wood Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the Wood Shop you will need to take the [https://foxtale.georgefox.edu/moodle/course/view.php?id=31320 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Welding_Shop&diff=7195Welding Shop2020-07-15T17:19:25Z<p>Ddemaree17: </p>
<hr />
<div>The Welding Lab has multiple welders including a TIG, MIG and Plasma cutter. The welding shop consists of a 280 sq. ft room. It contains a Welding Table, MIG Welder, TIG Welder, Spot Welder, Plasma Cutter, Blasting Cabinet as well as a Fume Boom for ventilation. There is a first aid kit located on the east wall. [[File:Welding_Shop.jpg|300px|thumb|The Welding Shop]]<br />
<br />
The current Aces of the {{PAGENAME}} are '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). <br /><br />
<br />
__TOC__<br />
<br />
=Schedule=<br />
<br />
=Equipment Overview =<br />
{{#ask:<br />
[[Is equipment::true]]<br />
[[Is located in facility::Welding Shop]]<br />
|?Has make=Company<br />
|?Has model=Model |+width=10em<br />
|?Has ace.Has name=Current Ace<br />
|format=broadtable<br />
|mainlabel=Name<br />
}}<br />
<br />
==[[3 commandments]]==<br />
<br />
<br />
<br />
=== 1. Safety First ===<br />
Safety First is the rule we hold highest of the three. This rule applies to both the safety of you as well as others. <br />
<br />
Keeping yourself safe in the Welding Lab is very important, as there are possibilities for accidents if you don't follow the safety guidelines. The following rules must be followed at all times.<br />
<br />
*Safety glasses must be worn at all times.<br />
*No horseplay in the shop.<br />
*Don’t do anything distracting to yourself or others while operating equipment.<br />
*Do not wear any loose clothing, jewelry, or landyards.<br />
*No open toed shoes.<br />
*Hair will not extend bellow the collar.<br />
*Gloves and helmet must be worn when welding is in progress.<br />
*No bare exposed skin when welding or cutting. Leather welding jacket is to be worn if welding or cutting.<br />
*Food or drink is not allowed in the Welding Lab.<br />
*Do not attempt to operate equipment that you have not been certified on by GFU engineering personnel.<br />
*Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.<br />
*Do not operate welding equipment without a buddy present. Never operate equipment alone in the shop.<br />
*Reset the space. A clean space is a safer space.<br />
*If you see a safety violation inform the person immediately and encourage them to comply with the policies.<br />
*Don’t do anything that would require an additional rule to be added to this list.<br />
<br />
=== 2. Reset the Space ===<br />
The Welding Lab has a specific organization to it. Put whatever you use back where it belongs. There is a place for everything and everything has a place. This rule applies to everything in the space. If you use a tool, put it back. If you use a pen, put it back. Do not leave your projects in the Welding Lab unless you have made prior arrangements. Throw away your trash and recycling. <br />
<br />
Now, we understand that sometimes you need to leave projects out. Maybe you are in the middle of a large project and you need something left overnight. In cases like this, it is okay, but you NEED to make prior arrangements with Nick or Justin.<br />
<br />
Please put back the equipment the way you found it. Make sure the welding gas is SHUT OFF. The welding cables should be neatly wrapped back onto the welders after they have been allowed to cool. Never step on or kink the welding cables and lines.<br />
<br />
Always put any unused materials back on the storage shelf, and throw away unusable scrap.<br />
<br />
Sweep the floor and welding table when done. <br />
<br />
Make sure to shut off the lights and room ventilation before leaving. <br />
<br />
Always leave the space better than you found it.<br />
<br />
=== 3. Be Professional ===<br />
This commandment has two sides to it. It covers the idea of acting like professional (which Webster’s defines as “exhibiting a courteous, conscientious, and generally businesslike manner in the workplace”). The term also describes the standards of education and training that prepare members of the profession with the particular knowledge and skills necessary to perform their specific role within that profession. Hopefully, you are learning both of these as part of your education at George Fox University. In the Welding Lab we expect you to develop as a courteous, conscientious, and skilled craftsman, understanding the tools and equipment in the Maker Hub and how to use them effectively.<br />
<br />
Being a professional has some obvious ramifications in terms of behavior. First, be Christlike. Think of others better than yourselves. Share. If you have been welding for a prolonged time and someone else is waiting for the machine, let them use the machine for a while. This is being a professional.<br />
<br />
If you are learning to weld, and you can't get something to work the way you want - ASK SOMEONE! Learn! Become a professional. Learn the craft. This is an educational space. You might think it will be quick and you can just get it done “your” way and not learn how to do it correctly. Be a Professional and learn the proper way, and then be available to teach others.<br />
<br />
One very important, and likely difficult part of being a professional is to correct others when they are not being professional. It is your responsibility to speak up when you see somebody doing something inappropriate. If you see somebody doing something unsafe, not resetting the space, or being unprofessional, the professional thing to do is to remind them of the three commandments and ask them politely to correct their action. This is OUR space, not any individual's. As a group, we expect everyone in the space to keep the space safe, clean, and operable for everyone. <br />
<br />
If someone acts disgracefully unprofessional to you in the Welding Lab, you are welcome to bring the issue to Justin or Nick's attention.<br />
<br />
==General Welding Knowledge==<br />
Welding is the process of joining metals together. It is a form of additive manufacturing. There are several different types of welding, and the Welding Lab uses most of these including spot welding. <br />
<br />
In the Welding Lab, metals are joined together using MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), Stick and spot welding. <br />
<br />
Each welder has its own special purpose and benefits. MIG is fast and much easier to learn than TIG welding. Spot welding is only used with sheet metal. TIG welding produces very clean welds and the heat is more confined to a smaller area. TIG will also allow you to weld very thin metals. <br />
<br />
These are a few good steps to having a successful weld. <br />
* Make sure the materials have no coatings. Welding of some coatings like cadmium plating or galvanized metal can produce toxic fumes that could be fatal. <br />
* Argon acts as an asphyxiant and will displace oxygen. Do not work in a confined space with argon do to the possibility of a low oxygen condition. <br />
* Materials should be properly prepped and clean for best results. <br />
* Make sure the process you are using is correct for your material type. <br />
* Double check the weld settings and use a piece of scrap to practice before welding on your project.<br />
* Only weld steel and aluminum. Do not attempt to weld unknown materials. <br />
Here are a couple things to keep in mind:<br />
* Material will be very hot after welding so always think before touching.<br />
* Make sure the welder is properly grounded before attempting to weld.<br />
* Never weld in wet clothes or around water. <br />
* Never try to weld any type of tank that has ever held flammable liquids. This is very dangerous and can explode! <br />
* Always check your welding hood settings prior to welding. (start with a darker setting and work your way down.<br />
* Welding takes lots of practice so don't be afraid to ask for help.<br />
<br />
==General Bead Blasting Knowledge==<br />
Bead blasting is the process of using compressed air to propel small glass beads for ablating and cleaning a material surface. Different types of blast media are used in industry including Soda, Walnut shells, Sand and many more material types.<br><br> <br />
These are a few good steps to having Success with glass beading. <br />
* Make sure the material is free from heavy grease and dirt. <br />
* The material needs to physically fit into the blast cabinet. <br />
Here are a couple things to keep in mind:<br />
* Never point the nozzle at the gloves or window.<br />
* Make sure the power switch is turned on before use.<br />
* Always wait 5 minutes after use before opening the cabinet door. This gives some time for the dust to settle. <br />
* Never try to bead blast anything flammable. Blasting can sometimes create sparks.<br />
*Keep liquids out of the cabinet. <br />
*Never activate the foot pedal with the cabinet door open. <br />
<br />
<br />
{{#ask:<br />
[[Is equipment::True]]<br />
[[Is located in facility::Welding Shop]]<br />
|?Has icon<br />
|format=gallery<br />
|imageproperty=Has icon<br />
}}<br />
<br />
== Foxtale Certification ==<br />
Before working with any of the equipment in the prototype lab you will need to take the [https://foxtale.georgefox.edu/moodle/mod/quiz/view.php?id=812635 general lab quiz] as well as the specific quiz for each machine you are trying to use. The enrollment code for all of the quizzes is MakerHub.<br />
<br />
{{#set:<br />
| is facility = True<br />
|Has ace=Shane Case; scase16@georgefox.edu<br />
}}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7194CNC Router2020-07-15T15:45:10Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. Do not change this setting.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process. The goal here is to leave the part as stable as possible for as long as possible.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material. Do not set the cut depth deeper than the thickness of the material because it will cause unnecessary wear on the spoil board.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm causing it to shoot across the room and impale you or your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine. For a 1/4" end-mill set the speed to 18000 rpm.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# <br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7193CNC Router2020-07-15T15:39:12Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. Do not change this setting.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process. The goal here is to leave the part as stable as possible for as long as possible.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# <br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7192CNC Router2020-07-15T15:38:12Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. Do not change this setting.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# <br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7099CNC Router2020-06-25T21:37:27Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
# <br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7098CNC Router2020-06-25T21:31:31Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not win you favor. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7097CNC Router2020-06-24T23:36:35Z<p>Ddemaree17: /* Detailed Procedure */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. You need fingers for the ring you will get by spring. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7096CNC Router2020-06-24T15:47:25Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: It is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your lumber.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7005CNC Router2020-06-19T17:10:57Z<p>Ddemaree17: /* Open VCarvePro software. */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about how to do what you want to do.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7004CNC Router2020-06-19T17:10:26Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2.<br />
# Consult the ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about the Toolpath you want to use.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7003CNC Router2020-06-19T17:09:45Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Separate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the Toolpaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any Toolpaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D Toolpath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the rpm are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
Pocket Toolpath<br />
<br />
Profile Toolpath<br />
<br />
Other Toolpath<br />
# Research! You are a capable engineering student. You can do 15 minutes of research on your own prior to step 2<br />
# Consult The ace and technician. They might ask you questions about what you want to make. It would be great if you came in with some knowledge about the process because you spent 4 minutes reading about the Toolpath you want to use.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=7000CNC Router2020-06-19T17:03:47Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the ToolPaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any ToolPaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D ToolPath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the RPMs are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
# Ramp Plunge: This option plunges the end-mill on a ramp instead of going straight into the material. Generally it is wise to use this feature because it reduces the forces on the end-mill.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6999CNC Router2020-06-19T17:01:14Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the ToolPaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any ToolPaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D ToolPath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the RPMs are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. The ring you want by spring is not a tourniquet. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6998CNC Router2020-06-19T16:59:16Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or a tool holder because you accidentally told it to. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the ToolPaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any ToolPaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D ToolPath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the RPMs are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6997CNC Router2020-06-19T16:57:41Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only address the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or crashing into a tool holder because you told it to go to the wrong one. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the ToolPaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any ToolPaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
<br />
General 2D ToolPath instructions:<br />
# Cutting Depths: Start Depth tells the computer at what depth you wish to begin a cut. Unless you have already removed material over the entire path of the cut, the start depth should be zero. Cut depth is how deep you wish to cut. For a through cut set the cut depth equal to the thickness of the material.<br />
# Tool: Selecting your tool is important. For most operations a 1/4" end-mill will be sufficient. The biggest things to be aware of are the tool number and spindle speed. The tool number tells the computer which tool it is to pick up. The CNC is dumb and will not know what tool it is holding at any given time. All it knows is the tool number. it is ABSOLUTELY CRITICAL that you enter the correct tool number for all of your tools. Breaking off an end-mill spinning at 18000 rpm that shoots across the room impaling you and your beloved engineering classmates will not score brownie points with anyone. Also check that the RPMs are appropriate, typically the default is fine.<br />
# Passes: Adjust the number of passes such that the pass depth is less than the diameter of the end mill you are using.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6995CNC Router2020-06-19T16:42:19Z<p>Ddemaree17: /* Detailed Procedure */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only addresses the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or crashing into a tool holder because you told it to go to the wrong one. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
# To open the ToolPaths menu click the Toolpaths tab on the top right of your screen. Once the menu appears, turn off auto hide by clicking on the push pin icon.<br />
# Before defining any ToolPaths it is a good idea to open the material setup menu and double check that everything is set up correctly. <br />
## Thickness: it is obviously important that the thickness of your material is accurate to avoid cutting deep into the spoil-board or not all the way through your part.<br />
## XY Datum: Ensure that you understand where the datum is so you can accurately position your part inside your wood stock.<br />
## Z -Zero MUST be set to Machine Bed. (This has been mentioned many times because it is very important).<br />
## Model Position in Material: This is for 3D carving and is used to tell the computer where you want to *gasp* position the model in the material.<br />
## Rapid Z Gaps above Material: This is very important if you are using any clamps, jigs or anything that sticks above the surface of your material to secure it to the spoil-board. The rapid z clearance tells the computer how far above your material surface it is safe to do rapid movements during the cutting process. 0.2 inches is a good height if you don't need a fixture. Otherwise, make sure that it is set high enough so that you will not crash into your fixture. Plunge tells the computer the height it is OK to do a rapid plunge at. This value will typically be equal to the rapid z clearance. <br />
## Home: Defines where the start position is. You don't need to change this.<br />
# Always perform inside cuts and pockets prior to cutting the outline of your part. Failure to do so may result in incorrect geometry due to the part shifting during the cutting process.<br />
# <br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6938CNC Router2020-06-17T16:58:39Z<p>Ddemaree17: /* Toolpaths */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves critical thinking and foresight into the cutting process. Please recognize that these instructions are by no means comprehensive and only addresses the simplest of the 2D tool paths features. If you wish to engrave, inlay, or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table or crashing into a tool holder because you told it to go to the wrong one. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6937CNC Router2020-06-17T16:57:26Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpaths ====<br />
Creating tool-paths is a complex process that involves a lot of critical thinking and foresight into the cutting process. Please recognize that these instructions is by no means comprehensive and only addresses the simplest of the 2D tool paths features. If you wish to engrave, inlay or do 3D carving do some research to determine the appropriate procedure. Finally, recognize that YOU ARE THE SAFETY MECHANISM on the CNC router. It will do what it is told even if that means crashing into the table, or crashing into a tool holder because you told it to go to the wrong one. All this to say that when you make a tool-path, be aware that the computer is dumb and will do what you tell it, not what you meant to tell it.<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6936CNC Router2020-06-17T16:47:25Z<p>Ddemaree17: /* Detailed Procedure */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design. If you import a non-vector based design you will need to trace bitmap once imported.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# Sometimes paths will not be joined properly (i.e. selecting one side of a rectangle does not select the entire rectangle). Vectors that aren't joined are treated as separate paths. Seperate paths that should be joined may cause the bit to cut on the wrong side of the path. To join vectors simply press j to open the Join Vectors menu, select the vectors you wish to join and click Join.<br />
<br />
==== Toolpath ====<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6935CNC Router2020-06-17T16:36:17Z<p>Ddemaree17: /* Detailed Procedure */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
VCarve Pro is the software used in conjunction with the CNC router and may be found on the eight rolling computers in the [[The Hub]]. <br />
<br />
==== Job Setup ====<br />
# Select the appropriate job type: single or double sided.<br />
# Enter the size of your work-piece.<br />
# Set the Z Zero Position to "Machine Bed." The Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
<br />
==== Vectors ====<br />
# To Import the design you wish to cut go to File>Import>Import [your file type] and find your design.<br />
# Select your design and use the arrow keys to position it to the desired location.<br />
# <br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6934CNC Router2020-06-17T16:21:02Z<p>Ddemaree17: /* Detailed Procedure */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
The software used in conjunction with the CNC router is VCarve Pro and may be found on the eight rolling computers in the [[The Hub]]<br />
<br />
==== Job Setup ====<br />
<br />
==== Vectors ====<br />
<br />
==== Toolpaths ====<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6933CNC Router2020-06-17T16:18:05Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
==== Open VCarvePro software. ====<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
The software<br />
<br />
==== Job Setup ====<br />
<br />
==== Vectors ====<br />
<br />
==== Toolpaths ====<br />
<br />
==== Final Steps ====<br />
<br />
=== Operation ===<br />
<br />
==== Startup ====<br />
<br />
==== Material ====<br />
<br />
==== End Mills ====<br />
<br />
==== Final Checks ====<br />
<br />
==== Cutting ====<br />
<br />
==== Post Process ====<br />
<br />
==== Reset the Space ====<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6932CNC Router2020-06-17T16:11:10Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
# Open VCarvePro software.<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Detailed Procedure==<br />
<br />
=== Software ===<br />
Setting up <br />
<br />
=== Operation ===<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6909CNC Router2020-06-16T16:39:58Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
# Open VCarvePro software.<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
** This includes material that could be made loose during the cutting process. Use tabs to secure such material.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6908CNC Router2020-06-16T16:36:10Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
# Open VCarvePro software.<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using.<br />
# Ensure that the Z Zero Position is set to "Machine Bed." Our Smart Shop II machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Select the XY Datum Position. Typically, it is easiest to not use an offset and origin your part off the bottom left corner of the material. If you are cutting a part that needs to be rotated and cut in 2 or more orientations an offset may be useful to line up your jig.<br />
# If you wish, you may adjust the modeling resolution and color. Otherwise select OK.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your logo or design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6907CNC Router2020-06-16T16:27:29Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=David Demaree;ddemaree17@georgefox.edu <br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
# Open VCarvePro software.<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material you are using. Click Ok to move on to the next step.<br />
# Triple check that the Z Zero Position is set to "Machine Bed." This machine is calibrated for this setting. If you use the material surface option, the end-mill will carve into the machine bed causing damage and potential injury.<br />
# Now select "import vector".<br />
# Make sure all the imported pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the appropriate Profile or pocketing Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# Select "preview selected tool path" to ensure the path is correct.<br />
# Switch back to the 2D view and begin the process for cutting out your logo or design. This starts by holding down the shift key and selecting the items.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Preview the entire process before saving the file.<br />
# Once you are happy with the design, select "Laguna SmartShop BR ATC(inch)(*prg)" post processor and "save toolpath(s)". You can copy the files onto a flash drive to import into the machine.<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
* Always wear ear protection when operating the CNC router.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=TIG_Welder&diff=6732TIG Welder2020-06-10T16:08:15Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:TIG welder.png<br />
|Has icondesc= Tig Welder<br />
|Has iconwname=<br />
|Has image=File:Syncrowave 250 DX TR.jpg<br />
|Has imagedesc= Miller 250 DX<br />
|Has description=<br />
|Has certification=<br />
|Has make= Miller<br />
|Has model=Syncrowave 250DX<br />
|Has ace=Jack Ellis;jellis17@georgefox.edu<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
<br />
__TOC__<br />
<br />
<br />
<br />
==Description==<br />
TIG stands for tungsten inert gas and is technically called gas tungsten arc welding (GTAW). The process uses a tungsten electrode located in a hand held torch that delivers the current to the welding arc. The tungsten and weld puddle are shielded and cooled with argon gas. A filler rod is used to manually add material to the weld puddle. During the welding process the tungsten should never touch the work piece. When this happens you will need to remove the tungsten and regrind the tip. Depending on the material being welded, TIG welding can be performed using either AC or DC current. Some of the advantages of this type of welding include strong high quality welds and many material options. One disadvantages of TIG welding is the speed is much slower compared to some of the other welding methods. <br />
<br />
<br />
Here is an example of TIG welding and some good basic information.<br />
{{#evu:https://www.youtube.com/watch?v=IfJG4cMhIOc&list=PLhEXQudI6XCS3Rev1aaEwy0n4-68YdNTe&index=14&t=0s}}<br />
<br />
{{#evu:https://www.youtube.com/watch?list=RDCMUCTRI9Us8zLiywY29vsW3kKg&v=tNYmo2_DI6c&feature=emb_rel_end}}<br />
<br />
{{#evu:https://www.youtube.com/watch?v=KvI0177YgrA}}<br />
<br />
==Documentation==<br />
<br />
* [https://www.millerwelds.com/files/owners-manuals/O359H_MIL.pdf Owner's Manual]<br />
====Terminology====<br />
<br />
*Squarewave technology was developed by Miller Electric in 1976 to improve your weld quality and make TIG (tungsten inert gas) welding easier. Miller Squarewave technology provides arc stability when welding aluminum, prevents arc rectification and eliminates tungsten erosion.<br />
*CFH-Cubic Feet Per Hour<br />
<br />
*Balance control-The balance control is adjustable to provide additional oxide removal (more cleaning) or less cleaning based on the condition of the material being welded.<br />
<br />
*Syncro Start-This allows the choice of Soft, Standard or Hot TIG starts based on the application, lead lengths and tungsten size.<br />
<br />
*Digital welding meters-Display both amperage and voltage for viewing of the actual and preset values for greater accuracy and repeatability in your welding procedure.<br />
<br />
*Last procedure recall-Simplifies changing your Syncrowave back and forth from aluminum TIG to stainless TIG to Stick welding. One switch makes all the control panel changes.<br />
<br />
*Adaptive Hot Start-Stick welding features such as Adaptive Hot Start™ provide good arc strikes without sticking. Once welding, the DIG control makes dynamic adjustments to the welder to ensure smooth E7018 and deep penetration E6010.<br />
<br />
==Training==<br />
<br />
====Operation====<br />
Here are some general setup rules of thumb: <br />
*The CFH gas setting should be roughly 2x the weld cup size. If you were to use a #7 cup the gas flow should be set to 14 CFH.<br />
*The tungsten stick-out from the cup should be no more than the cup diameter. Using a #7 cup would allow for a maximum tungsten stick-out of 7/16"<br />
<br />
====Demonstration====<br />
<br />
The demonstration consists of two parts. For the first part you will need to setup the welder and safely attempt to weld a bead. The second part will require you to show knowledge of safely using the grinder and successfully grind a point on a tungsten rod.<br />
<br />
====General Procedure====<br />
# Place the fume hood over the area you will be welding <br />
# Select electrode that is adequate for your application of material<br />
# Grind electrode to a point. (This gives a smaller and more directed arc)<br />
# Insert the electrode into the collet of the torch<br />
# Attach ground clamp to table (ensure ground contact surface is clean)<br />
# Ensure the adjusting screw on the tank regulator is loose (Do not unscrew all the way)<br />
# Open cylinder valve all the way<br />
# Turn the adjusting screw (clockwise) to increase flow to 15 CFH. The gas will only flow after the pedal is depressed and will stop after the post-flow time has been reached. <br />
# Identify material type, and thickness that is going to be welded<br />
# Refer to TIG welding chart for specified adjustments, specific to your application<br />
# Clean material to remove any oxidizing and or oil residue<br />
# Turn on the welder and adjust----------<br />
# Hold the electrode in your dominant hand (ensure it can move freely)<br />
# Hold electrode about an 1/8 inch away from the metal<br />
# Using the foot pedal to control the voltage, start off with the foot pedal half way down to start a puddle on the material.<br />
# Once a puddle is started let off the foot pedal to maintain a steady puddle without burning through the material.<br />
# Once the puddle is formed, dab the filler rod into the puddle<br />
# Moving along the material, walk the electrode back and forth across the puddle while dabbing the filler into the pool<br />
<br />
# '''Shutting down:'''<br />
<br />
*Close gas cylinder valve<br />
*Back out adjusting screw on regulator (Do Not unscrew all the way)<br />
*Turn off the welder<br />
*Remove ground clamp<br />
<br />
==Safety==<br />
# Don't exceed gas pressure past specified value<br />
# Don't weld with gas off<br />
# Always use a welding helmet and proper PPE <br />
# Don't weld in wet gear or standing water<br />
# Don't unscrew regulator adjusting screw all the way out<br />
# Make sure ground clamp is connected to work<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=31322 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
The welding torch and cables should be inspected on a regular basis. Look for any signs of cracking or cuts in the cables.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Check Argon Tank Pressure <br />
|Before Use<br />
|Student/Tech<br />
|-<br />
|Check Coolant Flow<br />
|Before Use<br />
|Student<br />
|-<br />
|Inspect collet & Cup<br />
|Before Use<br />
|Student/Tech<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Spot_Welder&diff=6731Spot Welder2020-06-10T16:02:48Z<p>Ddemaree17: /* General Procedure */</p>
<hr />
<div>[[File:Spot.jpg|thumb]]<br />
{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File: Spot_welderIcon.png<br />
|Has icondesc=Reflow Oven Icon<br />
|Has image=File:protoflow.jpg<br />
|Has imagedesc=Protoflow Reflow Oven<br />
|Has description=<br />
|Has certification=<br />
|Has make=Miller<br />
|Has model=LMSW-52<br />
|Has group=Circuit Board Design<br />
|Has ace=Chandler Wann;cwann18@georgefox.edu<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
__TOC__<br />
<br />
==Description==<br />
Resistance spot welding is a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current. The Miller LMSW-52 Air-Cooled Spot Welder is a lightweight unit that is portable, easy to operate and excellent for welding mild, galvanized or stainless sheet materials.<br /><br />
* LMSW-52 spot welder manual [https://www.millerwelds.com/-/media/e50208051cc3492c9016790b303abf4f.pdf]<br />
<br />
<br />
Here is an example of spot welding and some good basic information.<br />
{{#evu:https://www.youtube.com/watch?v=6pVsZrDf-R8}}<br />
<br />
==Documentation==<br />
*Manual [[Media:Spot_Welder_Manual.pdf]]<br />
<br />
====Terminology====<br />
<br />
*Tongs-<br />
<br />
==Training==<br />
<br />
====Operation====<br />
Here are some general setup rules of thumb: <br />
*The maximum weld capacity is 2 sheets of 16 gauge material.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to perform a spot weld using two pieces of scrap material.<br />
<br />
====General Procedure====<br />
# Ensure the material being welded should be clear of any oil or dust<br />
# Turn on the spot welder<br />
# Place the material being welded between the clamps.<br />
# Clamp down on the two pieces of material for approximately 2 seconds. The time required to weld may vary slightly depending on the material and thickness.<br />
# Grab workpiece with a set of pliers, and open the clamp.<br />
<references /><br />
<br />
==Safety==<br />
# Wear gloves and welding helmet.<br />
# Don't have bare skin exposed.<br />
# Don't weld in wet gear or standing water.<br />
# Welded material will be hot.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/mod/quiz/view.php?id=812600 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
The welding tips should be inspected and cleaned as needed.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|xxx <br />
|xxx<br />
|Student/Tech<br />
|-<br />
|xxxx<br />
|xxxx<br />
|Student/Tech<br />
|-<br />
|xxxx<br />
|xxxx<br />
|Student/Tech<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6702CNC Router2020-06-08T16:40:31Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=Madi Jones;mjones16@georgefox.edu<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced.<br />
<br />
<br />
Here is an example of this piece of equipment being used.<br />
{{#evu:https://www.youtube.com/watch?v=K_uOBg8Kc2k}}<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
*ZPO (Zero Point Offset) - The selected X and Y position on the material that coordinates with the program zero point. <br />
*Collet- A piece of machined steel that clamps down and locates the cutter in the tool holder. <br />
*Dust Shroud- A combination of sheet metal and flexible brush material that performs a seal around the area of material during the cutting process. <br />
*Spoil Board- A porous sacrificial board used on top of the router bed but under the work piece. <br />
*Regenerative Blower- This device produces the vacuum needed to pull material down onto the spoil board. <br />
*Tool Holder-<br />
*Straight Router Bits-<br />
*Up Shear Router Bits-<br />
*Down Shear Router Bits-<br />
*Combination (Compression) Router Bits-<br />
*Tool Touch-Off- A process of setting the Z axis height of a tool using the sensor built into the machine. <br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Operation====<br />
<br />
To get started you will need to get a .DXF file from Solidworks or another program. The .DXF file will need to be imported into VCarve Pro software. VCarve is used to create the G-code used by the router. You will select the type of cuts and tooling inside the software. Most cutting jobs can be done using a 1/4" cutter. A good rule of thumb is to not exceed the diameter of the tool in depth per pass. In foam or soft materials you can cut deeper per pass. The large switch near the middle of cabinet is the main power. There is a key located on the control panel that also needs to be turned to the on position for the PC inside the machine to boot. After power up, make sure the table is clear before pressing the home button. The machine will move to the corner closest the control panel after moving the Z, X, and y axis to home position. Always keep your body outside the safety line while the machine is moving.<br />
<br />
====Demonstration====<br />
<br />
For the demonstration you will need to import a DXF file into VCarve Pro and convert it to G-code. You will also need to demonstrate safe startup and use of the router using the G-code file you produced.<br />
<br />
====General Procedure====<br />
<br />
# To start a new project, you must first select “Create a new file.”<br />
# Next, you will be prompted to input the width, height, and thickness of the material. Click Ok to move on to the next step.<br />
# Now select "import vector".<br />
# Make sure all the pieces are close together, but make sure they don't overlap. <br />
# Starting with the inside features, you will hold the shift key and select all of the holes. Once they are all selected, go to Tool Path and select the Profile Tool Path. Choose your cut depth, tool, parameters, and then select OK. Double-check that Inside Cut is also selected, and check the box for Ramp.<br />
# To save the inside cutout tool path, select Calculate and OK.<br />
# You can now preview this first tool path to ensure that it is running exactly how you want it.<br />
# Switch back to the 2D view and begin the process for cutting out your logo or design. This starts by holding down the shift key and selecting the logo.<br />
# Select VCarve, and make sure the settings are correct. If you are satisfied, select Calculate and OK again. You can preview this part of the process as well.<br />
# Go back to the 2D view to begin the outside cutout process.<br />
# Holding the shift key down, you can now select the outer pieces that need to be cut out. Then select Close on the right side of the screen.<br />
# Next, choose Tool Path, select Outside Cut, and change your tool and parameters as needed. Check the box for adding a Ramp, and hit Calculate.<br />
# Now you can preview the entire process before giving it the green light.<br />
# Once you are happy with the design, you can transport the files onto a flash drive to import onto the machine.<br />
<br />
==Safety==<br />
There are multiple hazards you need to be aware of when using the CNC router. <br />
* The tooling is very sharp and spins at over 18,000 RPM. Keep your body parts away from the cutter and spindle. <br />
* Stay behind the safety line when operating the router. The router is very large and will not stop if you get in its way. <br />
* Materials need to be securely fastened to the table by vacuum or mechanical means.<br />
* Never attempt to cut a hole the same diameter as the cuter with a down cut force cutter. This will compress the chips and can create a fire due to the air draw of the vacuum table.<br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=30809 Foxtale Course]<br />
<br />
==Troubleshooting==<br />
*If none of the control functions on the control panel appear to work, make sure the machine has been homed and the E-stop is released. <br />
*If the cutting tool height appears to be incorrect make sure the tool touch off has been performed for the tool in use.<br />
*If your tool path appears on the inside of your part, it is likely because the paths are not joined. To join your paths, highlight the paths you wish to join and press the j key. <br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
*The spoil board needs to be resurfaced as grooves are cut into the surface. Grooves will release a percentage of the table vacuum and increase the risk of the material moving during cutting. <br />
*There are many bearing surfaces located on the router that need to be lubricated. The router is equipped with a central lubrication system the technician will operate on a regular basis.<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6663CNC Router2020-06-02T15:27:59Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=Madi Jones;mjones16@georgefox.edu<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
The Laguna SmartShop II is a CNC wood router capable of cutting out complex shapes that would otherwise be difficult to create by hand. Like all CNC machines, the SmartShop II is most useful when a design calls for a high level of precision, or is being mass produced. <br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
Insert terminology here<br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Overview====<br />
<br />
Insert Text<br />
<br />
====Demonstration====<br />
<br />
Insert text<br />
<br />
====General Procedure====<br />
<br />
Insert text<br />
<br />
==Certification==<br />
<br />
Foxtale Quiz<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Insert text<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=CNC_Router&diff=6662CNC Router2020-06-02T15:19:17Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Wood Shop<br />
|Is used in domain=Wood<br />
|Has name={{PAGENAME}}<br />
|Has group=Woodworking<br />
|Has icon=File:CNC_router_icon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:Smartshop2_Image.jpg<br />
|Has imagedesc=Laguna CNC Router<br />
|Has description=<br />
|Has certification=<br />
|Has make=Laguna<br />
|Has model=SmartShop II<br />
|Has ace=Madi Jones;mjones16@georgefox.edu<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
Insert Description Text<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
Insert terminology here<br />
<br />
[https://860860.app.netsuite.com/core/media/media.nl?id=660566&c=860860&h=b0bfe5746d263d749d0f User Manual]<br />
<br />
==Training==<br />
====Overview====<br />
<br />
Insert Text<br />
<br />
====Demonstration====<br />
<br />
Insert text<br />
<br />
====General Procedure====<br />
<br />
Insert text<br />
<br />
==Certification==<br />
<br />
Foxtale Quiz<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Insert text<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Pedestal_Grinder&diff=6534Pedestal Grinder2020-05-23T00:37:16Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:Pedestal_grinderIcon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:298.jpg<br />
|Has imagedesc=The Baldor Pedestal Grinder<br />
|Has description=<br />
|Has certification=<br />
|Has make= Baldor<br />
|Has model=332B<br />
|Has ace=<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
A pedestal grinder is a type of grinding machine used to drive abrasive wheels. This type of grinder is mounted on a pedestal, which may be bolted to the floor or may sit on rubber feet. Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper. Single phase 3/4 HP 115/230 volt motor.<br />
<br />
Here is an example of this piece of equipment being used.<br />
<br />
[https://www.youtube.com/watch?v=ZUK7LNK9jIw Video Demonstration]<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
Insert terminology here<br />
<br />
* [https://www.baldor.com/mvc/DownloadCenter/Files/MN903 Baldor Pedestal grinder manual] <br />
<br />
==Training==<br />
====Overview====<br />
<br />
Insert Text<br />
<br />
====Demonstration====<br />
<br />
Insert text<br />
<br />
====General Procedure====<br />
<br />
# Ensure that the pedestal grinder is stable<br />
# Ensure that all the guards are in place before turning on<br />
# Check to see if the tool rest is within 1/16" of the grind wheel. If you are unsure if it is within 1/16" of the wheel, adjust it as close to the wheel as you can.<br />
# Make sure that the wheel turns freely before using<br />
# Turning on the wheel, stand to the side of the machine and wait for it to come to full speed<br />
# Bring work into contact with the grinding wheel slowly and smoothly, without bumping<br />
# When grinding move back and forth across the face of the wheel. This prevents even wear on the wheel and prevents grooves from forming in your work piece<br />
# Once done using, turn off the grinder and wait for it to come to a complete stop<br />
<br />
==Safety==<br />
* Ensure that you are wearing the popper attire for grinding<br />
** Sleeves rolled up<br />
** Hoodie draw strings tucked in<br />
** Safety glasses<br />
** Face shield<br />
** NO gloves (gloves = bye bye fingers)<br />
** Always follow the general shop dress code (closed toed shoes, hair above collar, no dangles, etc.)<br />
It is ABSOLUTELY CRITICAL that you do NOT have ANY DANGLES when using this machine. It will eat them and the things they are attached to (i.e. you).<br />
* When grinding always keep the material flat on the tool rest. If you do need to grind an edge that cannot be accessed while the tool is flat on the tool rest, use a hand grinder or get a shop supervisor to help you.<br />
* Don't stick your fingers in the machine. <br />
* Don't use this tool to grind a small part. <br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=31364 Foxtale Quiz]<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Insert text<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Pedestal_Grinder&diff=6533Pedestal Grinder2020-05-23T00:32:14Z<p>Ddemaree17: </p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:Pedestal_grinderIcon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:298.jpg<br />
|Has imagedesc=The Baldor Pedestal Grinder<br />
|Has description=<br />
|Has certification=<br />
|Has make= Baldor<br />
|Has model=332B<br />
|Has ace=<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
A pedestal grinder is a type of grinding machine used to drive abrasive wheels. This type of grinder is mounted on a pedestal, which may be bolted to the floor or may sit on rubber feet. Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper. Single phase 3/4 HP 115/230 volt motor.<br />
<br />
Here is an example of this piece of equipment being used.<br />
<br />
[https://www.youtube.com/watch?v=ZUK7LNK9jIw Video Demonstration]<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
Insert terminology here<br />
<br />
* [https://www.baldor.com/mvc/DownloadCenter/Files/MN903 Baldor Pedestal grinder manual] <br />
<br />
==Training==<br />
====Overview====<br />
<br />
Insert Text<br />
<br />
====Demonstration====<br />
<br />
Insert text<br />
<br />
====General Procedure====<br />
<br />
# Ensure that the pedestal grinder is stable<br />
# Ensure that all the guards are in place before turning on<br />
# Check to see if the tool rest is within 1/16" of the grind wheel. If you are unsure if it is within 1/16" of the wheel, adjust it as close to the wheel as you can.<br />
# Make sure that the wheel turns freely before using<br />
# Turning on the wheel, stand to the side of the machine and wait for it to come to full speed<br />
# Bring work into contact with the grinding wheel slowly and smoothly, without bumping<br />
# When grinding move back and forth across the face of the wheel. This prevents even wear on the wheel and prevents grooves from forming in your work piece<br />
# Once done using, turn off the grinder and wait for it to come to a complete stop<br />
<br />
==Safety==<br />
* Ensure that you are wearing the popper attire for grinding<br />
** Sleeves rolled up<br />
** Hoodie draw strings tucked in<br />
** Safety glasses<br />
** Face shield<br />
** NO gloves (gloves = bye bye fingers. If you have doubts ask David Demaree about his 9 fingered high school friend.)<br />
** Always follow the general shop dress code (closed toed shoes, hair above collar, no dangles, etc.)<br />
It is ABSOLUTELY CRITICAL that you do NOT have ANY DANGLES when using this machine. It will eat them and the things they are attached to (i.e. you).<br />
* When grinding always keep the material flat on the tool rest. If you do need to grind an edge that cannot be accessed while the tool is flat on the tool rest, use a hand grinder or get a shop supervisor to help you.<br />
* Don't stick your fingers in the machine. <br />
* Don't use this tool to grind a small part. <br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=31364 Foxtale Quiz]<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Insert text<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Pedestal_Grinder&diff=6532Pedestal Grinder2020-05-23T00:31:34Z<p>Ddemaree17: /* Safety */</p>
<hr />
<div>{{#set:<br />
|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:Pedestal_grinderIcon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:298.jpg<br />
|Has imagedesc=The Baldor Pedestal Grinder<br />
|Has description=<br />
|Has certification=<br />
|Has make= Baldor<br />
|Has model=332B<br />
|Has ace=<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
<br />
Make: {{#show: {{PAGENAME}} |?Has make}}<br />
<br />
Model: {{#show: {{PAGENAME}} |?Has model}}<br />
<br />
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
<br />
Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
<br />
==Description==<br />
<br />
A pedestal grinder is a type of grinding machine used to drive abrasive wheels. This type of grinder is mounted on a pedestal, which may be bolted to the floor or may sit on rubber feet. Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper. Single phase 3/4 HP 115/230 volt motor.<br />
<br />
Here is an example of this piece of equipment being used.<br />
<br />
[https://www.youtube.com/watch?v=ZUK7LNK9jIw Video Demonstration]<br />
<br />
==Documentation==<br />
<br />
====Terminology====<br />
<br />
Insert terminology here<br />
<br />
* [https://www.baldor.com/mvc/DownloadCenter/Files/MN903 Baldor Pedestal grinder manual] <br />
<br />
==Training==<br />
====Overview====<br />
<br />
Insert Text<br />
<br />
====Demonstration====<br />
<br />
Insert text<br />
<br />
====General Procedure====<br />
<br />
# Ensure that the pedestal grinder is stable<br />
# Ensure that all the guards are in place before turning on<br />
# Check to see if the tool rest is within 1/16" of the grind wheel. If you are unsure if it is within 1/16" of the wheel, adjust it as close to the wheel as you can.<br />
# Make sure that the wheel turns freely before using<br />
# Turning on the wheel, stand to the side of the machine and wait for it to come to full speed<br />
# Bring work into contact with the grinding wheel slowly and smoothly, without bumping<br />
# When grinding move back and forth across the face of the wheel. This prevents even wear on the wheel and prevents grooves from forming in your work piece<br />
# Once done using, turn off the grinder and wait for it to come to a complete stop<br />
<br />
==Safety==<br />
* Ensure that you are wearing the popper attire for grinding<br />
** Sleeves rolled up<br />
** Hoodie draw strings tucked in<br />
** Safety glasses<br />
** Face shield<br />
** NO gloves (gloves = bye bye fingers)<br />
** Always follow the general shop dress code (closed toed shoes, hair above collar, no dangles, etc.)<br />
It is ABSOLUTELY CRITICAL that you do NOT have ANY DANGLES when using this machine. It will eat them and the things they are attached to (i.e. you).<br />
* When grinding always keep the material flat on the tool rest. If you do need to grind an edge that cannot be accessed while the tool is flat on the tool rest, use a hand grinder or get a shop supervisor to help you.<br />
* Don't stick your fingers in the machine. <br />
* Don't use this tool to grind a small part. <br />
<br />
==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=31364 Foxtale Quiz]<br />
<br />
==Troubleshooting==<br />
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==Maintenance==<br />
====General maintenance====<br />
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Insert text<br />
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====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
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|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17https://makerhub.georgefox.edu/w/index.php?title=Pedestal_Grinder&diff=6531Pedestal Grinder2020-05-23T00:29:52Z<p>Ddemaree17: /* Certification */</p>
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|Is equipment=True<br />
|Is located in facility=Welding Shop<br />
|Is used in domain=<br />
|Has name={{PAGENAME}}<br />
|Has icon=File:Pedestal_grinderIcon.png<br />
|Has icondesc=<br />
|Has iconwname=<br />
|Has image=File:298.jpg<br />
|Has imagedesc=The Baldor Pedestal Grinder<br />
|Has description=<br />
|Has certification=<br />
|Has make= Baldor<br />
|Has model=332B<br />
|Has ace=<br />
}}<br />
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]<br />
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]<br />
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Make: {{#show: {{PAGENAME}} |?Has make}}<br />
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Model: {{#show: {{PAGENAME}} |?Has model}}<br />
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Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
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Location: {{#show: {{PAGENAME}} |?Is located in facility}}<br />
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==Description==<br />
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A pedestal grinder is a type of grinding machine used to drive abrasive wheels. This type of grinder is mounted on a pedestal, which may be bolted to the floor or may sit on rubber feet. Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper. Single phase 3/4 HP 115/230 volt motor.<br />
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Here is an example of this piece of equipment being used.<br />
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[https://www.youtube.com/watch?v=ZUK7LNK9jIw Video Demonstration]<br />
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==Documentation==<br />
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====Terminology====<br />
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* [https://www.baldor.com/mvc/DownloadCenter/Files/MN903 Baldor Pedestal grinder manual] <br />
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==Training==<br />
====Overview====<br />
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====Demonstration====<br />
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====General Procedure====<br />
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# Ensure that the pedestal grinder is stable<br />
# Ensure that all the guards are in place before turning on<br />
# Check to see if the tool rest is within 1/16" of the grind wheel. If you are unsure if it is within 1/16" of the wheel, adjust it as close to the wheel as you can.<br />
# Make sure that the wheel turns freely before using<br />
# Turning on the wheel, stand to the side of the machine and wait for it to come to full speed<br />
# Bring work into contact with the grinding wheel slowly and smoothly, without bumping<br />
# When grinding move back and forth across the face of the wheel. This prevents even wear on the wheel and prevents grooves from forming in your work piece<br />
# Once done using, turn off the grinder and wait for it to come to a complete stop<br />
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==Safety==<br />
* Ensure that you are wearing the popper attire for grinding<br />
** Sleeves rolled up<br />
** Hoodie draw strings tucked in<br />
** Safety glasses<br />
** Face shield<br />
** NO gloves (gloves = bye bye fingers)<br />
** Always follow the general shop dress code (closed toed shoes, hair above collar, no dangles, etc.)<br />
It is ABSOLUTELY CRITICAL that you do NOT have ANY DANGLES when using this machine. It will eat them and the things they are attached to (i.e. you).<br />
* When grinding always keep the material flat on the tool rest. If you do need to grind an edge that cannot be accessed while the tool is flat on the tool rest, use a hand grinder or get a shop supervisor to help you.<br />
* Don't stick your fingers in the machine. <br />
* Don't use this tool to grind small a small part. <br />
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==Certification==<br />
<br />
[https://foxtale.georgefox.edu/moodle/course/view.php?id=31364 Foxtale Quiz]<br />
<br />
==Troubleshooting==<br />
<br />
==Maintenance==<br />
====General maintenance====<br />
<br />
Insert text<br />
<br />
====Specific Maintenance Tasks====<br />
{| class="wikitable"<br />
!Maintenance Procedure<br />
!Frequency<br />
!Done By<br />
|-<br />
|Sample<br />
|Sample<br />
|Sample<br />
|}</div>Ddemaree17