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→Troubleshooting
====Terminology====
====Terminology====
*Tongs-
*Electrode Tips – The copper ends of the tongs that make contact with the workpiece to deliver welding current.
*Arms / Handles – The insulated portions you hold; provide leverage to open/close the tongs.
*Jaws – The part of the tongs where the electrode tips are mounted; may pivot to adjust pressure.
*Adjustment Knob / Screw – Used to set electrode pressure for consistent welds.
*Cable / Conductor – Heavy cable connecting the tongs to the welder to carry welding current.
*Spring Mechanism – Internal spring that helps return the tongs to the open position when released.
*Insulation / Grip – Protective covering to prevent electric shock and allow safe handling.
==Training==
==Training==
Complete the <strong>Welding Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions.
Complete the <strong>Welding Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions.
[https://georgefox.instructure.com/enroll/GH36RT Maker Hub Canvas Course]
[https://georgefox.instructure.com/enroll/R6RF69 Maker Hub Canvas Course]
==Troubleshooting==
==Troubleshooting==
*No weld or weak weld:
**Check electrode tips for wear, dirt, or oxidation; clean or replace as needed.
**Verify proper electrode pressure; adjust using the adjustment knob/screw.
**Ensure cables are securely connected and not damaged.
*Sparks at handles / arcing:
**Inspect insulation on handles and tongs; replace if cracked or damaged.
**Confirm all connections are tight and corrosion-free.
*Tongs won’t open/close smoothly:
**Check spring mechanism for damage or debris; clean and lubricate lightly if needed.
**Ensure pivot points are not seized or misaligned.
*Overheating tongs:
**Reduce duty cycle; allow tongs to cool between welds.
**Check for proper current settings and electrode contact.
*Uneven welds:
**Inspect electrode tips for uneven wear; dress or replace as needed.
**Confirm correct alignment of jaws and consistent pressure.
==Maintenance==
==Maintenance==
!Done By
!Done By
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