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| ====Operation==== | | ====Operation==== |
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− | Performing a cut or engrave with the laser will always begin with Inkscape by opening/importing an image, pdf, DXF, or similar file. If you do not have a file yet then it can also be used to create geometries. When you use SolidWorks to generate a .dxf file the correct face must be selected prior to saving the file. Once a file has been brought into Inkscape, it must be adjusted so that Tortec Ruby can distinguish between what should be cut out of the material and what should be engraved. A cut is indicated by a hairline red stroke (in the RGB color scheme) and an engrave is indicated by the color black. After the graphic is prepared, it is transferred to Tortec Ruby using [File] > [Print] and making sure trotec is selected as the device. It will then pop up in the job list on the right hand side of JobControl. At this point the laser cutter should be set up by turning it on, placing the material on the honeycomb table, and then raising the table to focus the laser. The final steps are then to click the USB icon in Tortec Ruby to connect to the laser cutter, drag the job onto the to scale honeycomb table, set the correct material properties, and then click the play button to perform the cut/engrave. When performing an engrave on a cylindrical object, the set up process in Inkscape is the same but there are a few differences in Tortec Ruby and laser cutter itself. Primarily, the honeycomb table must be exchanged for the rotary tool, which must be done while the laser cutter is OFF. The laser cutter should automatically recognize that the rotary is attached. The only change in Tortec Ruby is that the accessory should be changed in the settings from the honeycomb table to the rotary tool. | + | Performing a cut or engrave with the laser will always begin with Inkscape by opening/importing an image, pdf, DXF, or similar file. If you do not have a file yet then it can also be used to create geometries. When you use SolidWorks to generate a .dxf file the correct face must be selected prior to saving the file. Once a file has been brought into Inkscape, it must be adjusted so that Tortec Ruby can distinguish between what should be cut out of the material and what should be engraved. A cut is indicated by a hairline red stroke (in the RGB color scheme) and an engrave is indicated by the color black. After the graphic is prepared, it is transferred to Tortec Ruby by dragging and dropping the .dxf file into Trotec. Then you need to go under the design tab. The you should see what you want to be cut/engraved on the screen with the correct corresponding colors. Once this is done go under the prepare tab. All you need to do is to click the proper material that you will be using. DO NOT CHANGE ANY SETTINGS WITHOUT TALKING TO A SUPERVISOR FIRST. Finally, go under the produce tab and start the laser cutter. |
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| ====Demonstration==== | | ====Demonstration==== |
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| ## Now it’s time to focus the laser onto your material. Begin by moving the laser head over the middle of your material; then place the focusing tool on the laser head and slowly raise the table until the the focusing tool falls off. Raise the bed extra slow when reaching the focusing tool so the bed can be stopped the moment the tool falls off. Reference the images below for proper focusing tool placement and laser head controls.[[File:Laser Focus Tool.png|none|thumb|404x404px| Proper placement of the focusing tool. ]][[File:Laser Controls.png|none|thumb|296x296px| Laser control pad. (1) Raise and lower the bed. (2) Move the laser head (5) Air assist. Make sure it is always on to vent fumes properly. ]] | | ## Now it’s time to focus the laser onto your material. Begin by moving the laser head over the middle of your material; then place the focusing tool on the laser head and slowly raise the table until the the focusing tool falls off. Raise the bed extra slow when reaching the focusing tool so the bed can be stopped the moment the tool falls off. Reference the images below for proper focusing tool placement and laser head controls.[[File:Laser Focus Tool.png|none|thumb|404x404px| Proper placement of the focusing tool. ]][[File:Laser Controls.png|none|thumb|296x296px| Laser control pad. (1) Raise and lower the bed. (2) Move the laser head (5) Air assist. Make sure it is always on to vent fumes properly. ]] |
| ## Remove the focusing tool and return it to its home. | | ## Remove the focusing tool and return it to its home. |
− | ## Press the USB icon found in the bottom right corner of Tortec Ruby to connect to the laser cutter. The laser should beep a few times and then a the background of Tortec Ruby will change to a honeycomb pattern to represent the actual honeycomb table. Also, the USB icon will change to a play icon.
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| # Cutting with Tortec Ruby | | # Cutting with Tortec Ruby |
− | ## After you send your design to Tortec Ruby it will let you name your design and it will store it in a window on the right. If you do not see your design, be sure to select [See All] at the bottom of that window. This lets you see files ALL dpi types, rather than just a specific dpi type.
| + | There are four tasks you will need to complete in order to cut/engrave using Trotec Ruby |
− | ## Double click/drag your design into the middle area and lock the top left corner of the design into the bottom right of the cursor. | + | ## First, you need to get the image from inkscape into Trotec Ruby. This can be done by simply downloading the file and dropping it into Trotec Ruby. |
− | ## Then select your material at the top left.You can check the print preview by double clicking the box showing your preview in the bottom right.[[File:Mitch5.jpg|thumb|600x600px|none]]
| + | ## Second, you will click onto the design tab. All you need to do is verify that everything is the correct color that you need and everything looks fine. Once completed. Click on the blue "Create Job" button. This will allow you to move on. |
− | ## If the cursor is not already visible, be sure that the laser cutter is connected to Tortec Ruby via the USB symbol in the bottom right. You can click the Update in the bottom left to see the duration of the job, and now you are ready to click the Play button in the bottom right. For bigger jobs, the Laser Cutter will take a little bit of time to read the design. If it does not start immediately, don’t be scared. Just be supportive and it will begin shortly. If it does not start at all, ask for help from a worker. | + | [[File:Ex1.png|thumb|600x600px|none]] |
− | ## Once the job starts, stay with it. Be sure it is actually engraving/cutting the material. If it is not doing what it should be, stop it by lifting the lid and consult the supervisor for assistance.[[File:Mitch6.jpg|thumb|600x600px|none]]
| + | ## Third, you will need to prepare your cut/engrave. To do this you will need to align the laser with where you want to cut by dragging the grey square box. Then you need to select the material that you will be using to cut/engrave. DO NOT CHANGE ANY SETTINGS WITHOUT APPROVAL FROM SUPERVISOR. |
− | ## After the job is completed reset the space by cleaning out any scrap materials from the bed and deleting the job from Tortec Ruby and Inkscape. | + | [[File:Ex3.png|thumb|600x600px|none]] |
− | # Cutting with the Rotary Tool
| + | ## Finally, to produce the image press the "Push to Laser" button, this will open the next tab |
− | ## The Rotary Tool lets you cut and engrave cylindrical objects, the most popular of these being Hydroflasks. This part applies after you have already sent the file from CoreLDRAW to the Laser Cutter.
| + | [[File:Ex4.png|thumb|600x600px|none]] |
− | ## Turn OFF the machine, remove the honeycomb table, and plug in the rotary tool. The rest of the laser cutter setup is the same as above.
| + | ## To start the cut/engrave just press the play button. Remember to RESET THE SPACE once your cut/engrave is don't and not to leave any material in the laser cutter. |
− | ## To start off, go to Settings → Options → Hardware → Accessories. This is where you can switch from the HoneyComb Table to the Rotary Tool and vice versa.
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− | ## Enter the diameter of your bottle (using the Calipers in the lab), as it tells the Rotary Tool how fast to turn as it engraves. Do not mess this up, or you will have a stretched/squeezed image. [[File:Rotary 1.jpg|thumb|600x600px|none]]
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− | ## Once you click OK/apply, the window background will look like the image below. | |
− | ## Double click/drag the job onto the window. It should automatically flip the image so that it will engrave in the proper orientation even though the bottle is held horizontally. [[File:Rotary2.jpg|thumb|600x600px|none]]
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− | ## Next, pick the material Hydroflask → Black Mug for a Hydroflask, or one of the glass profiles if engraving glass, and now you are ready to engrave your thing! | |
− | ## When you are finished, RESET THE SPACE! Put the Rotary Tool away and replace it with the HoneyComb Table.
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| ==Safety== | | ==Safety== |
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| * Are you using the correct material profile? If not, rest the job (described below) and repeat the cut with the correct material profile. If it appears that the cut went partway through the material you may want to use a setting that is less powerful than your material would normally use (again, described below) | | * Are you using the correct material profile? If not, rest the job (described below) and repeat the cut with the correct material profile. If it appears that the cut went partway through the material you may want to use a setting that is less powerful than your material would normally use (again, described below) |
| * You should always place your material in a corner. This way, if the cuts do not go all the way through you can reposition it easily. DO NOT MOVE THE JOB in JobControl! If you put the material in a corner, should be able to place the material back where it was, and then reset the job in JobControl by right clicking on the job in JobControl and selecting the reset job option, or by pressing Ctl+R. Next, run the cut again on the smallest thickness setting for your material. For example, if you are cutting 1/4 inch acrylic and it does not cut all the way through, repeat the cut with the 1/8 inch acrylic setting. | | * You should always place your material in a corner. This way, if the cuts do not go all the way through you can reposition it easily. DO NOT MOVE THE JOB in JobControl! If you put the material in a corner, should be able to place the material back where it was, and then reset the job in JobControl by right clicking on the job in JobControl and selecting the reset job option, or by pressing Ctl+R. Next, run the cut again on the smallest thickness setting for your material. For example, if you are cutting 1/4 inch acrylic and it does not cut all the way through, repeat the cut with the 1/8 inch acrylic setting. |
− | * If you are using the correct material profile for your material and cuts are not going all the way through, please email me and let me know so that I can take a look and fix the settings. ZCogswell18@georgefox.edu
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| '''The laser went really fast leaving a sort of light engrave rather than a cut''' | | '''The laser went really fast leaving a sort of light engrave rather than a cut''' |
| * You did not select the correct material, and the job ran with the ‘standard’ setting. DO NOT MOVE THE MATERIAL! You can reset the job by right clicking on the job in Tortec Ruby and selecting the reset job option, or by pressing Ctl+R. Then, select the correct material in the upper left dropdown menu and run the job again. This way you do not need to reposition the material or job, which you will almost never do perfectly. | | * You did not select the correct material, and the job ran with the ‘standard’ setting. DO NOT MOVE THE MATERIAL! You can reset the job by right clicking on the job in Tortec Ruby and selecting the reset job option, or by pressing Ctl+R. Then, select the correct material in the upper left dropdown menu and run the job again. This way you do not need to reposition the material or job, which you will almost never do perfectly. |